ASA Emulsifying Machines

This Verdos-developed system produces a ready-to-use emulsion for online dosing.
Through multilayer dosing, the emulsion can be applied to any number of layers in a fully automatic process.

The system is controlled via a Siemens Simatic PLC. Via the touch panel, all parameters required for optimum operation can be entered and all process data can be monitored.

The flow rates of all media are PID controlled. This way, the user only has to specify the required quantities on the touch panel or from an external device via 4-20mA signal or bus.

Data and facts:

• Particle size 0.8 – 1.5 µm
• Coriolis mass flow measurement of the ASA size
• Built-in plate heat exchanger for cooling of the primary feed volume
• Closed mixing system
• Fully PID controlled
  • Primary and secondary starch
  • ASA
  • Secondary dilution
  • Primary starch is temperature controlled
• Calibration cylinder with siphon pump
• Siemens Simatic PLC with touch panel
• Chassis and piping made of high-quality stainless steel

Further options:

• Double filter unit with differential pressure gauge
  • Mechanical filtering of the inlet feed starch
  • Mechanical filtering of the ready-to-use ASA emulsion
• Starch dosing system for the autonomous starch supply of the ASA system, with flow meter as well as a water and lye rinsing unit.
• Automatic lye and water rinsing unit
• Manifold
  • Any number of control valves and inductive flow meters
  • Fully automatic due to PID control
• ASA product filter
• BUS communication
• Smaller emulsifying machine with 5.5 instead of 22 kW